Vacuum suction is a core solution for "flexible grasping" in industrial automation with four core advantages: non-damaging grasping, adaptability to multi-material/irregular workpieces, clean and environmental protection, and flexible operation. It can be adapted to different industry characteristics of workpieces (thin/thick, precision/coarse, sanitary/standard).
Nozzle Vacuum Suction Cups ZP2
As a leading China manufacturer, our factory offers Customized Nozzle Vacuum Suction Cups ZP2 for millimeter-scale workpieces. Featuring ultra-compact ø0.8mm-ø1.1mm diameters and a space-saving integrated nozzle, this supplier-direct solution is ideal for chips and micro-lenses. We stock anti-static and all-stainless steel parts for the electronics and lithium battery industry.
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Nozzle Vacuum Suction Cups ZP2
ZP2 Series Nozzle Vacuum Pad Unit
ZP2-T Series With Adapter Nozzle Vacuum Pad
Description
How to Order
Specifications / Material
Applications
Resource
As part of the ultra-miniature suction pad category, these Nozzle Vacuum Suction Cups ZP2 feature standard diameters of ø8mm and ø1.1mm, representing one of the smallest models in the ZP2 series. They are compatible with ultra-small workpieces measuring millimeter-scale dimensions. The compact nozzle design integrates a short nozzle interface directly into the pad body, eliminating the need for additional adapters and significantly reducing installation space. The suction end employs a narrow-edge sealing lip design that ensures tight contact with microworkpiece surfaces, guaranteeing optimal vacuum sealing.
Typical applications include
1.chip assembly, micro-resistors/capacitors, and PCB micro-soldered components handling in electronic manufacturing.
2.Semiconductor industry: dust-free handling of precision components such as semiconductor wafers and micro-sensors.
3.Precision hardware: automated feeding of ultra-compact components including micro screws, metal spring blades, and miniature bearings.
4.Optical devices: precise grasping and positioning of optical components such as miniature lenses and fiber optic connectors.
FAQ
What are SMC ZP2 nozzle pads used for?
Nozzle Vacuum Suction Cups ZP2 are commonly used in vacuum ejector systems for fast pick-and-place operations.
Integrated with nozzles to generate vacuum directly at the cup
Suitable for high-speed automation and robotic handling
Widely used for small parts, packaging materials, and lightweight components
Commaelec provides stable-quality cups compatible with similar system designs, ensuring reliable performance in continuous production.
How to select the right suction cup design?
Selection should be based on actual working conditions:
Workpiece surface: smooth → flat type; uneven → bellows type
Weight & size: heavier parts require larger diameters
Environment: high temperature or chemicals → choose silicone or FKM
Cycle speed: high-speed lines benefit from lightweight, responsive designs
Commaelec supports customized solutions, helping match materials, sizes, and structures to specific applications.
What are the main pad types in the ZP2 series?
Flat type: maximum contact area for smooth surfaces
Flat with ribs: better sealing on slightly rough surfaces
Bellows type: adapts to uneven surfaces and provides cushioning
How to Order
- For adsorption of small components (such as IC chips)
| ①Vacuum inlet direction | |
| T | Vertical |
| ②Pad diameter(mm) | |
| 08 | ø0.8 |
| 11 | ø1.1 |
| ③Pad type | |
| AN | Nozzle |
| ④Material | |
| N | NBR |
| S | Silicone rubber |
| U | Urethane rubber |
| F | FKM |
| GN | Conductive NBR |
| GS | Conductive silicone rubber |
Green symbol is customized models.
| ⑤Vacuum inlet | ||
| A4 | Female thread |
M4 x0.7 M5 x0.8 |
| A5 | ||
| B4 | Male thread | M4 x0.7 |
| B5 | M5 x0.8 | |
Dimensions(mm)
Green symbol is customized models.
AN
Nozzle pad
| Model | øC | øD | |||
|
② Pad dia. |
③ Pad type |
④ Pad Material |
|||
| ZP2 | 08 | AN |
N S U F GN GS |
1.6 | 0.8 |
| 11 | 2 | 1.1 | |||
Model for refer: ZP2-11ANN
Adapter Mounting Dimensions
ZP2-T
Vertical
A4,A5
| Model | A | B | øC | øD | E | Adapter | |||||
|
① Vacuum inlet direction |
② Pad dia. |
③ Pad type |
④ Pad Material |
⑤ Vacuum inlet |
|||||||
| ZP2 | T | 08 | AN |
N S U F GN GS |
A4 | 12.2 | 9.5 | 1.6 | 0.8 | M4 x0.7 | ZP2A-AN-A4 |
| 11 | 2 | 1.1 | |||||||||
| 08 | A5 | 14.5 | 11 | 1.6 | 0.8 | M5 x0.8 | ZP2A-AN-A5 | ||||
| 11 | 2 | 1.1 | |||||||||
Model for refer: ZP2-T11ANN-A5
ZP2-T
Vertical
A4,A5
| Model | A | B | øC | øD | E | Adapter | |||||
|
① Vacuum inlet direction |
② Pad dia. |
③ Pad type |
④ Pad Material |
⑤ Vacuum inlet |
|||||||
| ZP2 | T | 08 | AN |
N S U F GN GS |
B4 | 14 | 4.5 | 1.6 | 0.8 | M4 x0.7 | ZP2A-AN-B4 |
| 11 | 2 | 1.1 | |||||||||
| 08 | B5 | 15.5 | 5 | 1.6 | 0.8 | M5 x0.8 | ZP2A-AN-B5 | ||||
| 11 | 2 | 1.1 | |||||||||
Model for refer: ZP2-T11ANGN-B5
Pad Material and Characteristics
⚪:Little or no influence △:Can be used depending on conditions X:Not suitable
|
Material
Characteristics
|
Symbol |
Durometer HS (±5°) |
Color of rubber |
Operating temperature range (°C) |
Oil resistance gasoline |
Oil resistance benzol |
Base resistance |
Acid resistance |
Weatherability |
Ozone resistance |
Abrasion resistance |
Waterproof |
Solvent resistance (Benzene, toluene) |
Application |
| NBR | N | 50 | Black | 0 ~ 120 | ⚪ | X | △ | △ | X | X | ⚪ | △ | X | Transfer of general work, Corrugated board, Veneer plate, Iron plate and others |
| Silicone rubber | S | 45 ~ 50 | White | -30 ~ 200 | X | X | △ | X | ⚪ | ⚪ | X | △ | X | Semiconductor, Removing from die-casting, Thin work, Food processor |
| Urethane rubber | U | 50 ~ 60 | Brown | 0 ~ 60 | ⚪ | X | X | X | △ | ⚪ | ⚪ | X | X | Corrugated board, Iron plate, Veneer plate |
| FKM | F | 60 | Black | 0 ~ 250 | ⚪ | ⚪ | X | ⚪ | ⚪ | ⚪ | △ | ⚪ | ⚪ | Chemical work |
| Conductive NBR | GN | 50 ~ 65 | 0 ~ 100 | △ | X | △ | X | △ | X | △ | △ | X | General work of semiconductor (Static electricity resistance) | |
| Conductive silicone rubbe | GS | 50 ~ 60 | -10 ~ 200 | X | X | △ | X | ⚪ | ⚪ | X | △ | X | Semiconductor (Static electricity) |
The above table covers only general characteristics of subject rubber materials. Blue symbol is customized models .
Application outline of pneumatic components (vacuum suction cup) in various industrial fields
I. Core strengths
II. Extraction of applications by industry
A. Medicine and medical industry
A.1：Core requirements: Clean and pollution-free (FDA/GMP compliant), gentle and non-damaging, and cross-contamination prevention
A.2 Key scenarios:
1. Pharmaceutical packaging: drug bottle / pharmaceutical plate / infusion bag pickup (food grade silicone suction cup, no particle shedding)
2. Medical device assembly: surgical instruments/medical catheters/pieces of prosthesis handling (adjustable negative pressure, deformation protection)
3. Biological laboratory: petri dish/centrifuge tube/reagent card transfer (chemical resistant, sterile compatible)
B. Electronics and semiconductor industry
B.1 Core requirements: anti-static (10⁶-10¹¹Ω), precision positioning (error ≤0.01mm), scratch resistance
B.2 Key scenarios:
1. Chip/Semiconductor: wafer handling, chip packaging (porous ceramic/anti-static silicone suction cup, uniform negative pressure to prevent rupture)
2. PCB/Components: Flexible PCB, micro components (0402 resistors) surface-mounted (thin silicone/gel/micro suction cups to prevent wrinkling/tearing)
3. Display: LCD/OLED panel, touch glass grab (high transparent material, no stains and scratches)
C. Automobile and auto parts industry
C.1 Core requirements: large suction (single suction disk ≥500N), multi-specification adaptation (metal/plastic/glass), non-slip
C.2 Key scenarios:
4. Body manufacturing: steel plate / door frame handling welding (large diameter rubber / multi-suction cup array, anti-slip texture)
5. Glass / Interior: Windscreen installation, leather seat surface transfer (temperature resistant silicone / sponge suction cups, deformation protection)
6. Parts: engine cylinder body / gearbox housing grab (vacuum + mechanical lock, anti-fall)
D. Food and packaging industry
D.1 Core requirements: Food grade material (FDA certified), easy to clean, crush resistant
D.2 Key scenarios:
1. Food handling: baked goods / fresh meat / fruit sorting (low suction sponge suction cup, odorless and easy to wash)
2. Packaging automation: packaging bag opening, sterile carton molding (static elimination/ multi-point suction, suitable for thin/hard packaging)
E. Logistics and warehousing industry
E.1 Core requirements: efficient adaptation (multiple specifications of goods), stable pressure, anti-fall
E.2 Key scenarios:
1. Carton handling: e-commerce carton sorting (adjustable suction array, vacuum pressure)
2. Plate/roll: Wood board/plastic film roll transfer (long strip/annular suction cup, uniform adsorption to prevent offset)
F. New energy and special industries
F.1 New energy (lithium battery/pv):
1. Lithium battery plate (anti-static porous suction cup, anti-dust), photovoltaic glass (large suction silicone suction cup, no scratch)
F.2 Printing and paper
1. Paper/printed matter capture (absorbent paper material, slight negative pressure to prevent tearing and ink contamination)
III. Summary of core adaptation logic
| Workpiece characteristics | Pipette adaptation programme | Corresponding industry scenarios |
| Thin / Fragile / Precision | Silicone/ceramic material, micro negative pressure, micro suction nozzle | Electronic semiconductors, pharmaceuticals |
| Heavy items / Large size | Rubber material, large diameter suction cup, multi-suction cup array | Automobiles, logistics panels |
| Health/Prevention of pollution | Food/medical grade silicone, easy to clean structure | Medicine, food |
| Soft / irregular surfaces | Sponge material, deformable suction cup | Car interiors, food |
| Antistatic requirements | Antistatic silicone, ion wind assisted | electronic semi-conductor |
Installation Manual
PDF Download
Warning +Caution （Read Before Use）
PDF Download
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Xiaruan Village Baishi Town Yueqing City Zhejiang Province China
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