Vacuum suction is a core solution for "flexible grasping" in industrial automation with four core advantages: non-damaging grasping, adaptability to multi-material/irregular workpieces, clean and environmental protection, and flexible operation. It can be adapted to different industry characteristics of workpieces (thin/thick, precision/coarse, sanitary/standard).
Sponge Vacuum Suction Cups ZP2
Commaelec operates its own manufacturing facilities, utilizing high-quality rubber, silicone, and various specialized materials (such as anti-static compounds) in its production. We offer a wide range of size specifications to choose from. The Sponge Vacuum Suction Cups ZP2 are widely utilized in the electronics manufacturing sector; specifically designed for handling uneven workpieces, this series is available in four compact sizes: φ6mm, φ8mm, φ10mm, and φ15mm.
Click and Start the Selection
》Return to Product Information
Sponge Vacuum Suction Cups ZP2
ZP2 Series Sponge Vacuum Pad Unit
ZP2-T Series With Adapter Sponge Vacuum Pad
Description
How to Order
Specifications / Material
Applications
Resource
The Sponge Vacuum Suction Cups ZP2 are engineered for stable gripping of uneven, textured, or irregular surfaces in automated systems. Their compact and flexible design makes them ideal for electronics, injection molding, and small metalworking industries.
Key Features of Sponge Vacuum Suction Cups ZP2
Highly Elastic Material
Made from soft sponge material that conforms to protrusions, depressions, and rough surfaces
Ensures gentle yet firm gripping without damaging delicate components
Excellent Sealing
Fills surface gaps effectively to prevent vacuum leakage
Maintains consistent suction power for reliable handling of uneven workpieces
Diverse Options
Compatible with robotic arms and automated handling systems
Suitable for small electronics, circuit boards, molded components, and hardware parts
Compact Design
Space-saving construction allows integration into tight production lines
Ideal for stations with limited installation space
Available Forms
Available in flat and textured variants to match different surface requirements
Adaptable to various automation applications with precise handling needs
Diameter Range
Offered in φ6mm, φ8mm, φ10mm, and φ15mm
Provides flexibility to suit a wide range of small and irregular workpieces
FAQ
What are ZP2 Sponge Pads Used For?
The Sponge Vacuum Suction Cups ZP2 are ideal for gripping uneven, textured, or irregular workpieces in automated systems, commonly used in electronics, injection molding, and small metal parts handling.
What Sizes and Shapes are Available?
They come in diameters φ6mm, φ8mm, φ10mm, and φ15mm with flat or textured forms, designed for compact integration into robotic arms and automated production lines.
How Should I Choose the Right Size?
Select a cup that matches the surface area and weight of the workpiece, ensuring sufficient vacuum contact and compatibility with your automation system.
What is the Typical Load Capacity?
Load depends on cup size, surface type, and vacuum source; smaller cups suit light components, while larger φ15mm cups can handle slightly heavier or uneven parts.
When Should I Replace Them?
Replace the cups if there is visible wear, cracks, or deformation, or if vacuum adhesion becomes unstable, ensuring reliable and safe handling.
How to Order
- For adsorption of work pieceswith bumps.
| ①Vacuum inlet direction | |
| T | Vertical |
| ②Pad diameter(mm) | |
| 06 | ø6 |
| 08 | ø8 |
| 10 | ø10 |
| 15 | ø15 |
| ③Material | |
| S | CR sponge (With double-sided tape) |
| ④Vacuum inlet | |
| A5 | M5x0.8 (Male) |
| B5 | M5x0.8 (Female) |
Dimensions(mm)
Green symbol is customized models.
S
Sponge Pad
| Model | øA | øB | ||
|
② Pad dia. |
③ Pad Material |
|||
| ZP2 | 06 | S | 6 | 3 |
| 08 | 8 | 4 | ||
| 10 | 10 | 6 | ||
| 15 | 15 | 10 | ||
Model for refer: ZP2-06S
Adapter Mounting Dimensions
|
Applicable pad: 06S 
|
Applicable pad: 08S 
|
|
Applicable pad: 10S 
|
Applicable pad: 15S 
|
ZP2-T
Vertical
A5
| Model | øA | øB | øC | D | E | L | Adapter | ||||
|
① Vacuum inletdirection |
② Pad dia. |
③ Pad Material |
④ Vacuum inlet |
||||||||
| ZP2 | T | 06 | S | A5 | 6 | 3 | 1.5 | 2.5 | 7 | 11 | ZP2A-S02P |
| 08 | 8 | 4 | 2.5 | 8 | ZP2A-S03P | ||||||
| 10 | 10 | 6 | 3.5 | 10 | 12 | ZP2A-S04P | |||||
| 15 | 15 | 10 | 15 | ZP2A-S05P | |||||||
Model for refer: ZP2-T06S-A5
ZP2-T
Vertical
B5
| Model | øA | øB | øC | E | L | Adapter | ||||
|
① Vacuum inlet direction |
② Pad dia. |
③ Pad Material |
④ Vacuum inlet |
|||||||
| ZP2 | T | 06 | S | B5 | 6 | 3 | 1.5 | 7 | 12 | ZP2A-S12 |
| 08 | 8 | 4 | 2.5 | 8 | ZP2A-S13 | |||||
| 10 | 10 | 6 | 4.1 | 10 | 10 | ZP2A-S14 | ||||
| 15 | 15 | 10 | 15 | ZP2A-S15 | ||||||
Model for refer: ZP2-T06S-B5
Pad Material and Characteristics
⚪:Little or no influence △:Can be used depending on conditions X:Not suitable
|
Material
Characteristics
|
Symbol |
Durometer HS (±5°) |
Color of rubber |
Operating temperature range (°C) |
Oil resistance gasoline |
Oil resistance benzol |
Base resistance |
Acid resistance |
Weatherability |
Ozone resistance |
Abrasion resistance |
Waterproof |
Solvent resistance (Benzene, toluene) |
Application |
| NBR | N | 50 | Black | 0 ~ 120 | ⚪ | X | △ | △ | X | X | ⚪ | △ | X | Transfer of general work, Corrugated board, Veneer plate, Iron plate and others |
| Silicone rubber | S | 45 ~ 50 | White | -30 ~ 200 | X | X | △ | X | ⚪ | ⚪ | X | △ | X | Semiconductor, Removing from die-casting, Thin work, Food processor |
| Urethane rubber | U | 50 ~ 60 | Brown | 0 ~ 60 | ⚪ | X | X | X | △ | ⚪ | ⚪ | X | X | Corrugated board, Iron plate, Veneer plate |
| FKM | F | 60 | Black | 0 ~ 250 | ⚪ | ⚪ | X | ⚪ | ⚪ | ⚪ | △ | ⚪ | ⚪ | Chemical work |
| Conductive NBR | GN | 50 ~ 65 | 0 ~ 100 | △ | X | △ | X | △ | X | △ | △ | X | General work of semiconductor (Static electricity resistance) | |
| Conductive silicone rubbe | GS | 50 ~ 60 | -10 ~ 200 | X | X | △ | X | ⚪ | ⚪ | X | △ | X | Semiconductor (Static electricity) |
The above table covers only general characteristics of subject rubber materials. Blue symbol is customized models .
Application outline of pneumatic components (vacuum suction cup) in various industrial fields
I. Core strengths
II. Extraction of applications by industry
A. Medicine and medical industry
A.1：Core requirements: Clean and pollution-free (FDA/GMP compliant), gentle and non-damaging, and cross-contamination prevention
A.2 Key scenarios:
1. Pharmaceutical packaging: drug bottle / pharmaceutical plate / infusion bag pickup (food grade silicone suction cup, no particle shedding)
2. Medical device assembly: surgical instruments/medical catheters/pieces of prosthesis handling (adjustable negative pressure, deformation protection)
3. Biological laboratory: petri dish/centrifuge tube/reagent card transfer (chemical resistant, sterile compatible)
B. Electronics and semiconductor industry
B.1 Core requirements: anti-static (10⁶-10¹¹Ω), precision positioning (error ≤0.01mm), scratch resistance
B.2 Key scenarios:
1. Chip/Semiconductor: wafer handling, chip packaging (porous ceramic/anti-static silicone suction cup, uniform negative pressure to prevent rupture)
2. PCB/Components: Flexible PCB, micro components (0402 resistors) surface-mounted (thin silicone/gel/micro suction cups to prevent wrinkling/tearing)
3. Display: LCD/OLED panel, touch glass grab (high transparent material, no stains and scratches)
C. Automobile and auto parts industry
C.1 Core requirements: large suction (single suction disk ≥500N), multi-specification adaptation (metal/plastic/glass), non-slip
C.2 Key scenarios:
4. Body manufacturing: steel plate / door frame handling welding (large diameter rubber / multi-suction cup array, anti-slip texture)
5. Glass / Interior: Windscreen installation, leather seat surface transfer (temperature resistant silicone / sponge suction cups, deformation protection)
6. Parts: engine cylinder body / gearbox housing grab (vacuum + mechanical lock, anti-fall)
D. Food and packaging industry
D.1 Core requirements: Food grade material (FDA certified), easy to clean, crush resistant
D.2 Key scenarios:
1. Food handling: baked goods / fresh meat / fruit sorting (low suction sponge suction cup, odorless and easy to wash)
2. Packaging automation: packaging bag opening, sterile carton molding (static elimination/ multi-point suction, suitable for thin/hard packaging)
E. Logistics and warehousing industry
E.1 Core requirements: efficient adaptation (multiple specifications of goods), stable pressure, anti-fall
E.2 Key scenarios:
1. Carton handling: e-commerce carton sorting (adjustable suction array, vacuum pressure)
2. Plate/roll: Wood board/plastic film roll transfer (long strip/annular suction cup, uniform adsorption to prevent offset)
F. New energy and special industries
F.1 New energy (lithium battery/pv):
1. Lithium battery plate (anti-static porous suction cup, anti-dust), photovoltaic glass (large suction silicone suction cup, no scratch)
F.2 Printing and paper
1. Paper/printed matter capture (absorbent paper material, slight negative pressure to prevent tearing and ink contamination)
III. Summary of core adaptation logic
| Workpiece characteristics | Pipette adaptation programme | Corresponding industry scenarios |
| Thin / Fragile / Precision | Silicone/ceramic material, micro negative pressure, micro suction nozzle | Electronic semiconductors, pharmaceuticals |
| Heavy items / Large size | Rubber material, large diameter suction cup, multi-suction cup array | Automobiles, logistics panels |
| Health/Prevention of pollution | Food/medical grade silicone, easy to clean structure | Medicine, food |
| Soft / irregular surfaces | Sponge material, deformable suction cup | Car interiors, food |
| Antistatic requirements | Antistatic silicone, ion wind assisted | electronic semi-conductor |
Installation Manual
PDF Download
Warning +Caution （Read Before Use）
PDF Download
Hot Tags: Sponge Vacuum Suction Cups ZP2, China, Manufacturer, Supplier, Factory
Send Inquiry
Contact Info
-
Address
Xiaruan Village Baishi Town Yueqing City Zhejiang Province China
-
Tel
-
E-mail
For inquiries about vacuum suction cups, vacuum generators, pneumatic components accessories or price list, please leave your email to us and we will be in touch within 24 hours.
