Vacuum suction is a core solution for "flexible grasping" in industrial automation with four core advantages: non-damaging grasping, adaptability to multi-material/irregular workpieces, clean and environmental protection, and flexible operation. It can be adapted to different industry characteristics of workpieces (thin/thick, precision/coarse, sanitary/standard).
High Rigidity Vacuum Suction Cups ZP
As a leading China manufacturer, our factory offers Customized High Rigidity Vacuum Suction Cups ZP (Ø40-125mm) for heavy-duty tasks. As a top supplier, we provide NBR, silicone, and anti-static materials with cushioned designs to mitigate impact. Perfect for fragile surfaces and lithium battery lines.
Click and Start the Selection
》Return to Product Information
High Rigidity Vacuum Suction Cups ZP
ZP Series Heavy-duty Pad Unit
ZPT Series Heavy-duty With Adapter Vacuum Pads
ZPT Series Heavy-duty With Adapter Vacuum Pads
ZPX Series Heavy-duty With Adapter Vacuum Pads
ZPX Series Heavy-duty With Buffer Vacuum Pads
Description
How to Order
Specifications / Material
Applications
Resource
The High Rigidity Vacuum Suction Cups ZP represent an industrial gripping solution specifically engineered for handling large-sized, heavy, or easily deformable workpieces. As a specialized manufacturer in China, we have designed this product with a reinforced suction cup base structure and bracket assembly; this ensures exceptional resistance to lateral forces and maintains superior stability when gripping heavy loads, making it an indispensable customized pneumatic component within the field of heavy industrial automation.
Technical Specifications & Versatility
1. Large Diameter Options for Maximum Lift
To accommodate varying load requirements, the High Rigidity Vacuum Suction Cups ZP are available in several large-scale diameters:
φ40, φ50, φ63, φ80, φ100, and φ125mm.
These sizes allow for a high vacuum contact area, providing the necessary lifting force for heavy industrial components.
2. Multi-Material Selection for Diverse Environments
The working environment dictates the material. We offer a variety of high-quality elastomers to ensure your suction cup thrives in its specific application:
NBR (Nitrile Rubber): Excellent oil resistance for automotive and machining environments.
Silicone Rubber: Ideal for high-temperature applications and food-grade safety.
Polyurethane & Fluororubber: High wear resistance and chemical stability for specialized industrial cleaning or coating lines.
Anti-static Materials: Critical for electronic assembly and semiconductor handling.
3. Integrated Cushioning & Mounting
Safety and precision go hand-in-hand. Our High Rigidity Vacuum Suction Cups ZP offer:
Cushioned Versions: Effectively mitigates impact forces during contact, protecting fragile surfaces and reducing system vibration.
Non-Cushioned Versions: For applications where rigid, direct contact is preferred.
Flexible Mounting: Available with external or internal threads and vertical vacuum outlets to fit your existing machinery layouts.
Why choose Commaelec Factory’s High Rigidity Vacuum Suction Cups ZP?
1. Reinforced Base Design: Commaelec’s High Rigidity Vacuum Suction Cups ZP feature enhanced rigidity at the connection point between the suction cup and the fitting, effectively resisting lateral shear forces.
2. Wide Range of Sizes: Available in various sizes from φ40 to φ125 mm, these suction cups are specifically designed for handling heavy objects such as heavy-duty sheet metal, stone, and large-area glass, ensuring rock-solid adhesion.
3. As a supplier with its own manufacturing facility, Commaelec offers three material options:
Anti-static: Designed specifically for the electronics and semiconductor industries to prevent damage to sensitive components from static discharge.
All-Stainless Steel Components: Particularly suited for the lithium-ion battery industry, meeting requirements for copper- and zinc-free materials, with high corrosion resistance and cleanliness.
Fluorocarbon Rubber (FKM) and EPR: Ideal for chemical environments or high-temperature operations (such as demolding injection-molded parts), offering excellent chemical stability and weather resistance.
4. Precision cushioning technology: Available in a Cushioned Version, with a stroke range of 6mm–50mm. When the suction cup contacts fragile surfaces (such as ultra-thin glass), the cushioning bracket absorbs instantaneous impact energy, significantly reducing noise and extending equipment lifespan.
5. Multi-Directional Vacuum Solutions: The mounting bracket for High Rigidity Vacuum Suction Cups ZP supports both vertical and lateral vacuum port configurations, with switchable internal and external threading options; this design significantly simplifies the spatial layout and installation process at the end-of-arm tooling (EOAT) interface.
How to Order
| ②Paddiameter | |
| 40 | ø40 |
| 50 | ø50 |
| 63 | ø63 |
| 80 | ø80 |
| 100 | ø100 |
| 125 | ø125 |
| ③Pad type | |
| H | Flat with rib |
| HB | Bellows type |
| ④Material | |
| N | NBR |
| S | Silicone rubber |
| U | Urethane rubber |
| F | FKM |
Green symbol is customized models
| ①Vacuum inlet direction | Pad diameter | 40 | 50 | 63 | 80 | 100 | 125 | ||||||
| T | Vertical |
|
⑦Vacuuminlet | Female thread | B6 | M6x1 | ● | — | — | ||||
| B8 | M8x1.25 | ● | ● | — | |||||||||
| B10 | M10x1.5 | ● | ● | — | |||||||||
| B12 | M12x1.75 | — | ● | ● | |||||||||
|
B16 | M16x1.5 | — | ● | ● | ||||||||
| ⑧ | Male thread | A14 | M14x1.0 | — | — | ||||||||
| A16 | M16x1.5 | — | ● | ● | |||||||||
| X | Lateral |
|
Female thread | B8 | M8x1.25 | ● | — | — | |||||
| B10 | M10x1.5 | ● | ● | ● | |||||||||
| B12 | M12x1.75 | — | ● | ● | |||||||||
| ⑦ | B01 | Rc1/8 | ● | ● | ● | ||||||||
| ②Pad diameter | |
| 40 | ø40 |
| 50 | ø50 |
| 63 | ø63 |
| 80 | ø80 |
| 100 | ø100 |
| 125 | ø125 |
| ④Material | |
| N | NBR |
| S | Silicone rubber |
| U | Urethane rubber |
| F | FKM |
Green symbol is customized models
| ③Pad type | |
| H | Flat with rib |
| HB | Bellows type |
| ①Vacuum inlet direction | |
| T | Vertical |
| X | Lateral |
| ③Pad type | |
| H | Flat with rib |
| HB | Bellows type |
| ⑤Buffer specification | |
| J | Rotating(Aluminum,Without Bushing) |
| JB | Rotating(Brass,With Bushing) |
| JF | Rotating(Steel,With Bushing) |
| KB | Non-rotating(Brass,With Bushing) |
| ⑦Vacuum inlet | |
| B01 | Rc1/8 |
| ②Pad diameter | |
| 40 | ø40 |
| 50 | ø50 |
| 63 | ø63 |
| 80 | ø80 |
| 100 | ø100 |
| 125 | ø125 |
| ④Material | |
| N | NBR |
| S | Silicone rubber |
| U | Urethane rubber |
| F | FKM |
Green symbol is customized models
| Pad diameter | 40 | 50 | 40 | 50 | 63 | 80 | 100 | 125 | |||
| ⑥Buffer stroke | 10 | 10mm | ● | ● | ● | ||||||
| 20 | 20mm | ● | — | — | |||||||
| 25 | 25mm | — | ● | ● | |||||||
| 30 | 30mm | ● | ● | ● | |||||||
| 50 | 50mm | — | ● | ● | |||||||
| 75 | 75mm | — | ● | ● | |||||||
| ⑧Connection thread | Male thread | 100 | 100mm | — | — | ● | |||||
| A14 | M14x1 | ● | — | — | |||||||
| A18 | M18x1.5 | — | ● | — | |||||||
| A22 | M22x1.5 | — | — | ● | |||||||
Spring reactiveforce
| Connection thread | Tightening torque±5%[N·m] | Buffer stroke(mm) | Spring reactive force[N] | |||
| Aluminum(J) | Brass, With Bushing(JB/KB) | Steel, With Bushing(JF) | At 0stroke | At full stroke | ||
| M14x1 | — | 7 | — | 10 | 3 | 4.5 |
| 20 | 5 | |||||
| 30 | 5.2 | |||||
| M18x1.5 | 10 | 30 | 50 | 10 | 5 | 6.5 |
| 25 | 6.9 | 11.8 | ||||
| 30 | 5 | 8.5 | ||||
| 50,75 | 6.9 | 11.8 | ||||
| M22x1.5 | 10 | 45 | 75 | 10 | 10 | 11.5 |
| 25 | 15 | |||||
| 30 | 13.5 | |||||
| 50,75,100 | 15 | |||||
Pad Material and Characteristics
⚪:Little or no influence △:Can be used depending on conditions X:Not suitable
|
Material
Characteristics
|
Symbol |
Durometer HS (±5°) |
Color of rubber |
Operating temperature range (°C) |
Oil resistance gasoline |
Oil resistance benzol |
Base resistance |
Acid resistance |
Weatherability |
Ozone resistance |
Abrasion resistance |
Waterproof |
Solvent resistance (Benzene, toluene) |
Application |
| NBR | N | 50 | Black | 0 ~ 120 | ⚪ | X | △ | △ | X | X | ⚪ | △ | X | Transfer of general work, Corrugated board, Veneer plate, Iron plate and others |
| Silicone rubber | S | 45 ~ 50 | White | -30 ~ 200 | X | X | △ | X | ⚪ | ⚪ | X | △ | X | Semiconductor, Removing from die-casting, Thin work, Food processor |
| Urethane rubber | U | 50 ~ 60 | Brown | 0 ~ 60 | ⚪ | X | X | X | △ | ⚪ | ⚪ | X | X | Corrugated board, Iron plate, Veneer plate |
| FKM | F | 60 | Black | 0 ~ 250 | ⚪ | ⚪ | X | ⚪ | ⚪ | ⚪ | △ | ⚪ | ⚪ | Chemical work |
| Conductive NBR | GN | 50 ~ 65 | 0 ~ 100 | △ | X | △ | X | △ | X | △ | △ | X | General work of semiconductor (Static electricity resistance) | |
| Conductive silicone rubbe | GS | 50 ~ 60 | -10 ~ 200 | X | X | △ | X | ⚪ | ⚪ | X | △ | X | Semiconductor (Static electricity) |
The above table covers only general characteristics of subject rubber materials. Blue symbol is customized models .
Application outline of pneumatic components (vacuum suction cup) in various industrial fields
I. Core strengths
II. Extraction of applications by industry
A. Medicine and medical industry
A.1：Core requirements: Clean and pollution-free (FDA/GMP compliant), gentle and non-damaging, and cross-contamination prevention
A.2 Key scenarios:
1. Pharmaceutical packaging: drug bottle / pharmaceutical plate / infusion bag pickup (food grade silicone suction cup, no particle shedding)
2. Medical device assembly: surgical instruments/medical catheters/pieces of prosthesis handling (adjustable negative pressure, deformation protection)
3. Biological laboratory: petri dish/centrifuge tube/reagent card transfer (chemical resistant, sterile compatible)
B. Electronics and semiconductor industry
B.1 Core requirements: anti-static (10⁶-10¹¹Ω), precision positioning (error ≤0.01mm), scratch resistance
B.2 Key scenarios:
1. Chip/Semiconductor: wafer handling, chip packaging (porous ceramic/anti-static silicone suction cup, uniform negative pressure to prevent rupture)
2. PCB/Components: Flexible PCB, micro components (0402 resistors) surface-mounted (thin silicone/gel/micro suction cups to prevent wrinkling/tearing)
3. Display: LCD/OLED panel, touch glass grab (high transparent material, no stains and scratches)
C. Automobile and auto parts industry
C.1 Core requirements: large suction (single suction disk ≥500N), multi-specification adaptation (metal/plastic/glass), non-slip
C.2 Key scenarios:
4. Body manufacturing: steel plate / door frame handling welding (large diameter rubber / multi-suction cup array, anti-slip texture)
5. Glass / Interior: Windscreen installation, leather seat surface transfer (temperature resistant silicone / sponge suction cups, deformation protection)
6. Parts: engine cylinder body / gearbox housing grab (vacuum + mechanical lock, anti-fall)
D. Food and packaging industry
D.1 Core requirements: Food grade material (FDA certified), easy to clean, crush resistant
D.2 Key scenarios:
1. Food handling: baked goods / fresh meat / fruit sorting (low suction sponge suction cup, odorless and easy to wash)
2. Packaging automation: packaging bag opening, sterile carton molding (static elimination/ multi-point suction, suitable for thin/hard packaging)
E. Logistics and warehousing industry
E.1 Core requirements: efficient adaptation (multiple specifications of goods), stable pressure, anti-fall
E.2 Key scenarios:
1. Carton handling: e-commerce carton sorting (adjustable suction array, vacuum pressure)
2. Plate/roll: Wood board/plastic film roll transfer (long strip/annular suction cup, uniform adsorption to prevent offset)
F. New energy and special industries
F.1 New energy (lithium battery/pv):
1. Lithium battery plate (anti-static porous suction cup, anti-dust), photovoltaic glass (large suction silicone suction cup, no scratch)
F.2 Printing and paper
1. Paper/printed matter capture (absorbent paper material, slight negative pressure to prevent tearing and ink contamination)
III. Summary of core adaptation logic
| Workpiece characteristics | Pipette adaptation programme | Corresponding industry scenarios |
| Thin / Fragile / Precision | Silicone/ceramic material, micro negative pressure, micro suction nozzle | Electronic semiconductors, pharmaceuticals |
| Heavy items / Large size | Rubber material, large diameter suction cup, multi-suction cup array | Automobiles, logistics panels |
| Health/Prevention of pollution | Food/medical grade silicone, easy to clean structure | Medicine, food |
| Soft / irregular surfaces | Sponge material, deformable suction cup | Car interiors, food |
| Antistatic requirements | Antistatic silicone, ion wind assisted | electronic semi-conductor |
Installation Manual
PDF Download
Warning +Caution （Read Before Use）
PDF Download
Hot Tags: High Rigidity Vacuum Suction Cups ZP, China, Manufacturer, Supplier, Factory
Send Inquiry
Contact Info
-
Address
Xiaruan Village Baishi Town Yueqing City Zhejiang Province China
-
Tel
-
E-mail
For inquiries about vacuum suction cups, vacuum generators, pneumatic components accessories or price list, please leave your email to us and we will be in touch within 24 hours.
